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TECHNICAL DATA

INTRODUCTION

POWER BATTERY manufactures high reliability, high performance rechargeable Valve Regulated Lead Acid Batteries to provide stored power for an unlimited range of applications. This includes Mini Traction such as Golf Trolleys and Wheelchairs, Solar Energy Storage, Marine and Recreational Vehicle Energy Storage and Emergency Power Storage to back up Electronic, Computer based and Telecommunications equipment and systems. A wide range of product types and sizes are available ranging from 5 year class AGM products such as the General Purpose range through the Advanced GEL, Mobility, Solar and Marine ranges for traction and cycling application to the 10 and 20 year class AGM ranges such as the High Rate and Telecom ranges.

tech pics02

POWER BATTERY also manufacture Racks and Cabinets and provides Assembly and Site Services to its customers for integrated battery power solutions. POWER BATTERY has a specific range available to suit each application.

GENERAL OPERATING SPECIFICATIONS - VRLA (see individual data sheets for flooded types)

Operating Temperature Range

Discharge -40°C to +60°C
Charge -20°C to +50°C

Ideal Operating Temperature

+20°C to +25°C

Float Charging Voltage @ 25°C

6 Volt types 6.75 to 6.90 Volts
12 Volt types 13.50 to 13.80 Volts

Cycle Service Charging AGM @ 25°C

6 Volt Types  6.9 to 7.05 Volts
12 Volt Types 13.8 to 14.1 Volts

Cycle Service Charging AGEL @ 25°C

6 Volt Types  6.99 to 7.08 Volts
12 Volt Types 13.98 to 14.16 Volts

Float Charge Temperature Compensation

-0.003VPC per °C for rising temp limited to the Charging Voltage Range

Charge Current Range

Nominal:  C20/10
Minimum: C20/30
Maximum: C20/4

AC ripple from charger source

1.5% peak to peak of float charge voltage

Storage

Typical fully charged batteries may be stored for up to 6 months at 25°C before freshening charge. Storage time is reduced at higher temperatures


STATIONARY BATTERY RECEIVING, OPERATING AND INSTALLATION

Receiving and Operating Instructions (click to download PDF)


BATTERY THEORY - VRLA

The generation of gases in aqueous electrochemical cells is a fact of life that must be accommodated in their design. Overcharging of lead / acid cells gives rise to substantial amounts of gases from the electrolysis of water. Methods employed to reduce gassing have included the use of voltage-sensing over-charge limiting controls, catalytic recombination of hydrogen and oxygen, and now sealed operation is based on the chemical reaction of hydrogen and oxygen, which produces water. In a traditional flooded lead / acid battery, water is electrolysed on overcharge liberating oxygen at the positive plate and hydrogen at the negative plate. In order to prevent the battery from drying out, this water loss must be replaced on a regular maintenance schedule.

In a sealed immobilized electrolyte cell, the stoichiometry of active materials is arranged such that the positive plate becomes fully charged before the negative, and oxygen is liberated which diffuses to the negative plate where it reacts with lead to form lead oxide. The lead oxide then reacts with the sulphuric acid electrolyte to form lead sulphate and water, completely eliminating water loss.

Traditional Flooded Cell

tradi-f-cell02

Gases are vented, thus topping-up is essential.


New Sealed Immobilized Electrolyte Technology

valve-reg02

A schematic representations of the oxygen cycle is shown in Figure 1 on left.

  1. Oxygen is produced at the positive plate on overcharge. oxygen02
  2. Oxygen diffuses through the separator to the negative plate.
  3. Oxygen combines with lead on the negative plate to produce lead oxide
    oxygen302
     
  4. Lead oxide on the negative plate combines with sulphuric acid to form lead sulphate and water. The water consumed at the positive plate is thus regenerated, and a portion of the negative plate is chemically discharged to lead sulphate.leadoxide0202
  5. The exact portion of the negative plate that was chemically discharged is now electrochemically charged back to lead, completing the cycle
    leadoxide202 
diagH2002

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